Build-to-Print Manufacturing

Build-to-Print Manufacturing & Assembly

One purchase order, one shipment. We machine, source hardware, kit, and assemble complete build-to-print packages so your team isn't managing five vendors to get one finished unit.

Hermle  ·  DMG Mori  ·  Mikron  ·  Okuma  ·  SolidWorks  ·  hyperMILL
Overview

A Complete Build Package From a Single Print Set

Build-to-print work goes beyond machining a single component — it means taking a full drawing package and delivering a finished, inspected assembly. Impulse Precision machines the piece parts in-house, sources purchased hardware and off-the-shelf components against your BOM, and kits or mechanically assembles the finished unit before it ships. You get one PO, one point of contact, and one quality record instead of coordinating machining, hardware procurement, and assembly across separate vendors.

Every build-to-print program runs under the same AS9100D-controlled process as our machining work, with full traceability on both machined components and purchased hardware, and inspection records that cover the complete assembly, not just individual parts.

  • In-house machining of all piece parts against your drawing package
  • Purchased hardware and COTS component sourcing against your BOM
  • Mechanical kitting and sub-assembly before shipment
  • Single quality record covering the complete finished assembly
  • One PO, one point of contact, one shipment
  • Full material and process traceability across the build
Our Process

How a Build-to-Print Program Runs

From drawing package to finished assembly, every build-to-print program moves through the same structured process.

BOM & Print Review

Full drawing package and bill of materials reviewed for machined parts, hardware, and assembly sequence.

Machining & Sourcing

Piece parts machined in-house while purchased hardware and COTS components are sourced in parallel.

Kitting & Assembly

Components are kitted or mechanically assembled to the finished configuration per your build spec.

Final Inspection & Ship

Completed assemblies are inspected against the full print package before a single shipment.

Materials

Materials Machined and Sourced for Complete Assemblies

We machine and certify materials in-house, and source purchased hardware from qualified, traceable supply chains.

Aluminum (6061, 7075, 2024)
Stainless & Alloy Steels
Titanium (Grade 5, Grade 2)
Inconel & Nickel Superalloys
Engineering Plastics (Delrin, PEEK, ABS)
Fasteners & Purchased Hardware
Composites & Specialty Materials
Industries

Industries We Serve

Build-to-print programs matter most where a finished, traceable assembly is the deliverable, not a bag of loose parts.

Aerospace / Defense / Aviation

Complete assemblies delivered under AS9100D and ITAR-controlled build documentation.

UAV & UAS

Complete airframe and payload assemblies machined, kitted, and built to unmanned systems program specs.

Robotics & Automation

Kitted and assembled mechanical subsystems ready for integration onto your platform.

Medical Devices

Traceable build-to-print assemblies machined and kitted under strict quality control.

Semiconductor Equipment

Complete tooling and fixture assemblies delivered ready to install.

Energy & Industrial

Assembled components and subsystems for heavy industrial equipment programs.

Government & Prime Contractors

Single-source build packages that simplify supplier management on complex programs.

Outdoors & Sporting Goods

Kitted and assembled performance hardware built to exacting tolerance and finish requirements.

Apparel & Consumer Goods

Complete tooling and component assemblies delivered for apparel and consumer goods programs.

Why Impulse

Why Programs Choose Us for Build-to-Print Work

  • Machining, sourcing, and assembly under one roof and one quality system
  • Single point of contact from PO through finished-assembly shipment
  • AS9100D and ISO 9001:2015 certified, ITAR-registered facility
  • Full traceability across machined parts and purchased hardware
  • In-house CMM inspection of components and finished assemblies
  • Fewer vendors to manage, fewer handoffs where things go wrong
Get Started

Ready to Build Your Assembly?

Send us your drawing package and BOM for a complete build-to-print quote covering machining, sourcing, and assembly.